tonsen brew

Tonsen is an outstanding beer equipment manufacturer in China and is
highly praised by customers from many countries around the world for its
customized services.

Kombucha Filling Machine

The Tonsen Filling Machine is the ideal solution for kombucha bottling, delivering accuracy and efficiency for every batch. Designed to preserve carbonation and flavor, it’s perfect for both small and large-scale production. With its durable, hygienic design, Tonsen ensures consistent results and helps you scale your brewing operation effortlessly.

Kombucha Brewing Equipment Product 570

Brand:Tonsen
Location:China
Payment:T/T，L/C ，Credit Cards & Alipay，Paypal
Shipping:Fastest delivery
Official Email:info@tonsenbrew.com
Production: 20-50 days depending on model and quantity
Packaging:glass bottles, PET bottles
Capping:plastic with screw thread, aluminum cap, crown cap
Rinsing system:Water or air

FEATURES

Kombucha Filling Machine: Streamline Your Bottling Process for Maximum Efficiency
A Filling Machine designed for kombucha production is an essential piece of equipment for brewers who want to ensure accuracy, speed, and quality during the bottling process. Whether you’re a small-scale producer or operating a large commercial kombucha business, investing in the right filling machine can save time, reduce waste, and enhance the overall consistency of your product.
What is a Kombucha Filling Machine?
A kombucha filling machine is a specialized device designed to fill bottles or cans with kombucha efficiently and precisely. These machines are engineered to handle the unique properties of kombucha, including its natural carbonation and delicate live cultures. From semi-automatic systems for small-scale operations to fully automated machines for high-volume production, these tools help streamline your workflow and ensure a consistent end product.
Benefits of Using a Kombucha Filling Machine
Precision and Consistency:
Filling machines are calibrated to deliver the exact amount of kombucha into each bottle or can, ensuring uniform product distribution and reducing overfilling or underfilling.
Increased Efficiency:
Automate your bottling process to save time and labor costs, enabling you to scale your production effortlessly.
Preserve Product Quality:
Designed with gentle filling mechanisms, these machines minimize foaming and carbonation loss, maintaining the integrity of your kombucha’s flavor and texture.
Hygienic Design:
Made from food-grade materials like stainless steel, kombucha filling machines are easy to clean and sanitize, reducing the risk of contamination.
Versatility:
Many kombucha filling machines can handle various bottle or can sizes, allowing flexibility in packaging options.
Scalability:
Choose from semi-automatic or fully automatic models to match your production needs, whether you’re just starting or expanding your business.
Key Features of a Kombucha Filling Machine
Adjustable Settings: Easily adapt to different bottle sizes or volumes.
Gentle Filling Process: Preserve carbonation and minimize foaming during filling.
High Throughput: Automate production for large-scale operations.
Integrated Cleaning Systems: Ensure quick and thorough cleaning between production cycles.
Durable Construction: Built with robust materials for long-term use.
Why Invest in a Kombucha Filling Machine?
A kombucha filling machine is more than just a bottling tool—it’s an investment in efficiency, consistency, and quality. By automating your bottling process, you can meet growing demand while maintaining the high standards your customers expect. The precision and reliability of these machines not only save time but also help reduce product loss, maximizing your profitability.
Choose the Best Filling Machine for Your Kombucha Production
Whether you’re a home brewer scaling up or a commercial producer seeking advanced automation, a Filling Machine tailored for kombucha production is the key to achieving your goals. Explore the range of kombucha filling machines available and find the perfect solution to streamline your bottling process today.

Kombucha Brewery Solutions

Kombucha Brewing Process

Step 1: Tea Brewing
The process begins with the selection of tea, with common varieties including black, green, white, oolong, and blended teas. Each type of tea provides different levels of tannins, antioxidants, and flavor compounds, which directly affect the taste of kombucha. Whole-leaf teas release tannins and other compounds more slowly, while processed tea bags, with their larger surface area, release caffeine more quickly.

Step 2: Tea Dilution
The brewed tea is usually highly concentrated and at a higher temperature, so it needs to be mixed with brewing water at room temperature in a specific ratio. This helps cool the tea and facilitates subsequent fermentation while also reducing the concentration and increasing the yield.

Step 3: Primary Fermentation
The diluted tea is transferred to the first-stage fermenter for fermentation. This stage typically takes place in an open, flat-top, atmospheric pressure fermentation tank with a large diameter and low height for easy operation. The fermentation temperature is usually between 22–28°C, and the process lasts for approximately seven days.

Step 4: Secondary Fermentation
After the primary fermentation is complete, the tea is transferred to a closed secondary fermentation vessel. During this stage, juice or puree is often added to the tea to enhance its flavor. The fermentation temperature is generally maintained around 15°C, and the process lasts for another seven days.

Step 5: Filtration
Once the secondary fermentation is complete, the tea undergoes a final filtration process to remove particulate impurities. Common filtration methods include kieselguhr filtration and multi-tier fine membrane filtration (10 microns, 5 microns, and 0.5 microns).

Step 6: Brite Tank
The brite tank is used to mix flavorings, initiate secondary fermentation, and carbonate the kombucha before packaging and distribution.

Step 7: Filling
The filling process requires careful temperature control to slow down fermentation and prevent over-carbonation or bottle explosions. The filling machines are equipped with sensors that monitor and adjust filling speed and pressure, allowing for adaptation based on the fermentation stage and ensuring consistency in carbonation levels. These machines are made from corrosion-resistant materials to withstand kombucha’s acidity and are designed with minimal areas for residue accumulation, ensuring cleanliness and safety.